Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Chimney Liner & Rebuild in Paterson: What to Know First
We provide independent Famco chimney liner and rebuild service throughout Paterson, with most jobs completed in a single visit and upfront pricing agreed before we start. A typical Famco liner replacement runs $2,800-$4,500 depending on flue height and configuration, and we stock common Famco-compatible components so you’re not waiting on freight. This page is for Paterson homeowners who already have a Famco liner or cap system and need honest guidance on whether it can be repaired, what a rebuild actually involves, and what it will cost - no surprises, no pressure. Call (973) 604-2986 to speak with a live person, any hour.
How Famco Products Fail - and How We Fix Them
- Famco 304 stainless flex liners in pre-1980 Paterson brick homes. The 304-grade flex we pull out of Eastside and South Paterson chimneys often shows weld-seam corrosion where condensation pools behind partially closed dampers. Paterson’s freeze-thaw cycles accelerate the pinholing. We replace with 316Ti alloy or a rigid DuraFlex equivalent, sized to the appliance, not the old collar.
- Famco Gelco-top chimney caps with integral spark arrestors. The mesh on these caps packs with creosote faster than standalone arrestor designs, especially in Paterson where oak and maple predominate in fireplaces. The restricted airflow cools flue gases, speeding liner condensation. We clean or replace the cap, inspect the liner for acid etching, and upsize mesh if the fireplace sees heavy use.
- Famco oval-to-round adapter transitions in oil-to-gas conversions. These adapters fatigue at the weld where Paterson’s hard water scale meets sulfur residue from older heating oil. The crack is often hidden above the smoke shelf. We cut back to sound metal, fabricate a proper transition, and document the repair with photos for the homeowner’s file.
- Famco rigid 316Ti liners in exterior chase chimneys. The expansion joints in these systems can seize if the chase was framed too tight, common in 1990s Paterson construction around Garrett Mountain. Lateral stress transfers to the liner collar. We free the joint, reinforce the chase if needed, and verify clearance to combustibles with a borescope.
- Famco damper-throat liners in mixed-use flues. When a Paterson homeowner runs a fireplace insert and a furnace through the same Famco liner, the temperature swings loosen the liner’s top plate. The gap spills flue gases into the masonry. We separate the systems where code allows, or specify a properly sized insulated liner for each appliance.
Our Famco Chimney Liner & Rebuild Process
- 1
Call and schedule. A live person answers, notes your Famco model if you know it, and books a Level-2 camera inspection. We do not quote liner work sight unseen.
- 2
Camera inspection and documentation. Our tech runs a borescope the full flue length, photographs every joint, seam, and transition. You see the images on a tablet before we discuss options.
- 3
Parts decision. If Famco OEM is available and cost-competitive, we use it. If lead time is excessive or the part is discontinued, we specify quality aftermarket from DuraFlex, HeatShield, or Gelco - never builder-grade substitutes. We explain the trade-off and you decide.
- 4
Repair or rebuild. Background-checked, uniformed technicians complete the work. A liner replacement typically takes four to six hours; a partial rebuild may run two days. We protect floors and haul away debris.
- 5
Post-repair test and photos. We run a smoke test or draft gauge check, depending on the appliance, and photograph the completed work. You get a report with images, measurements, and the 90-Day Done Right Promise in writing.
- 6
Cleanup and follow-up. We leave the work area as we found it. Our office calls within two weeks to confirm satisfaction. If something is not right, we come back. In writing, no arguing.
What Famco Chimney Liner & Rebuild Costs in Paterson
| Service | Typical Range | What Moves the Price |
|---|---|---|
| Famco flex liner replacement (single flue, standard height) | $2,800 - $3,800 | Flue length, number of offsets, appliance type |
| Famco rigid liner replacement with top plate | $3,200 - $4,500 | Chase modifications, insulation requirements |
| Partial chimney rebuild (above roofline, with Famco liner) | $4,500 - $7,500 | Courses of brick, crown condition, scaffolding access |
| Famco liner repair (spot weld, adapter replacement) | $650 - $1,400 | Accessibility, parts availability |
| Level-2 camera inspection with written report | $289 - $349 | Number of flues, roof pitch |
These are Paterson-market ranges for homes we see from the Hillcrest section to the Eastside Historic District. The number on your estimate is the number on your invoice. Call (973) 604-2986 for a free, exact quote - estimates are free, and we do not charge to look.
Why Paterson Homeowners Call Hearthstone Chimney Co. for Famco Work
We’ve been sweeping and rebuilding chimneys in Paterson since before the current Famco product line existed. Russell Haines and our crew know which Famco components fail where, which ones are worth saving, and which aftermarket alternatives outperform OEM in this climate. The 90-Day Done Right Promise means if the liner settles, the crown cracks, or the draft doesn’t hold, we come back. No paperwork to find, no argument. Our phones are staffed by a live person 24 hours a day - not a callback queue, not an app. Most jobs finish in one visit. Photos you can see, a plain-English verdict. A square deal: no surprises on the bill.
FAQs
No, a properly executed chimney rebuild does not void a Famco liner warranty, provided the liner is reinstalled per Famco’s clearance and support specifications. As an independent Famco service provider, we document our work to manufacturer standards and note any deviation in your report. If you have a current Famco warranty card, bring it to the inspection. Call (973) 604-2986 and we’ll verify coverage before we start.
Some Famco components from the 1990s and early 2000s are discontinued, but we maintain relationships with distributors who stock closeout inventory and we fabricate transitions in-house when needed. For common sizes, we often have DuraFlex or Gelco equivalents on the truck. We never leave a Paterson homeowner waiting on a backordered part when a quality alternative exists. Call for a free inspection and we’ll confirm parts availability for your specific model.
A liner needs replacement when camera inspection shows through-wall corrosion, seam separation, or more than two feet of compromised wall thickness. Surface staining or minor pitting can often be repaired with a HeatShield cerfractory seal or spot weld. We show you the camera footage and explain which category your liner falls into. No recommendation without evidence you can see yourself. Call (973) 604-2986 to schedule.
Most Famco liner replacements in Paterson homes take four to six hours for a single-flue system, assuming standard roof access and no hidden masonry damage. A full chimney rebuild with new liner may require two days, plus cure time for mortar and crown sealant. We give you a specific timeframe in your upfront estimate, and we do not leave mid-job to chase another call. Call for scheduling - estimates are free.
A compromised Famco liner allows flue gases, including carbon monoxide, to leak into chimney walls and living spaces. In Paterson’s older housing stock, that risk is real - but we do not scare-sell. If your camera inspection shows the liner is sound for another season, we say so plainly and note what to watch for. If it is not sound, we explain exactly why and what it costs to fix. Either way, you decide from a position of knowledge, not pressure. Call (973) 604-2986 for an honest assessment.
Find the problem, say what it is, fix it right. That’s how we’ve worked Paterson chimneys for over 42 years, from the brick colonials near Eastside Park to the hillside homes below Garrett Mountain. If your Famco liner or chimney needs attention, call (973) 604-2986 - a live person answers, day or night, and we’ll get you a free estimate with photos, plain English, and a price that does not change.
Written by Russell Haines, Owner, Hearthstone Chimney Co. at Hearthstone Chimney Co., serving Paterson and nearby areas.





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